At 48,000 miles my DEF pump had to be replaced. This was a warranty issue and I was told by the Chevy dealer that it was not a problem they had seen before. I pulled our 5th wheel to Arizona recently and the warning light came on telling me I had 1500 miles to reduced power and to add fluid. We didn't have far to go so I didn't add fluid immediately. A few days later I get another warning to add fluid, so at this point I put in 2.5 gallons. The warning light and now the SES light were now on. I took the truck to the dealer locally and they diagnosed it and said it needs a DEF pump. He also said they never see this. Does anyone know if low fluid levels may cause the pump to overheat? This is my theory but the service manager said no. BTW, the truck is now at 60,000 miles.
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